The global size “Process Analytical Technology Market in terms of revenue was estimated to be worth USD 3.2 billion in 2022 and is poised to reach USD 6.1 billion by 2027, growing at a CAGR of 13.8% from 2022 to 2027. The research study consists of an industry trend analysis, pricing analysis, patent analysis, conference and webinar materials, key stakeholders, and buying behaviour in the market.
Growing direct and indirect financial investments in analytical instruments; strategic alliances for drug discovery; growth in the global biosimilar market; and conferences and symposia related to analytical technologies, are driving the growth of this market. While, emerging markets are expected to offer lucrative opportunities for market players in the next five years.
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Browse in-depth TOC on “Process Analytical Technology Market”
132 – Tables
42 – Figures
209 – Pages
Key Market Players
Prominent players in the PAT market are Thermo Fisher Scientific, Inc. (US), Danaher Corporation (US), Agilent Technologies, Inc. (US), Shimadzu Corporation (Japan), Waters Corporation (US), Bruker Corporation (US), Emerson Electric Co. (US), ABB Ltd. (Switzerland), PerkinElmer, Inc. (US), Mettler-Toledo International Inc. (US), and Carl Zeiss AG (Germany), among others.
Process Analytical Technology Market Dynamics
Driver: Rising need for quality improvements in manufacturing processes
PAT instruments are robust tools used to analyze and control Critical Quality Attributes (CQAs) in pharmaceutical and biopharmaceutical manufacturing processes by measuring Critical Process Parameters (CPPs). These tools are implemented to increase the efficiency of the production process to obtain quality products and improve the final product’s overall performance. PAT allows continuous monitoring of pharmaceutical production by generating real-time product quality information and reduces final batch discarding or reprocessing. The technology aids in controlling costs in the manufacturing process and provides financial benefits through faster product release by eliminating post-production testing. It also reduces the cycle time and energy consumption to run the equipment. Automation in the process thus reduces the overall labor cost.
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These benefits of PAT in improving manufacturing process efficiencies are expected to drive market growth during the forecast period.
Restraint: High cost of PAT deployment
The technological developments have increased the prices of these systems. For instance, the cost of a new spectroscopy instrument may vary from USD 75,000 to USD 500,000. The price for an HPLC system ranges from USD 10,000 to USD 40,000, while a dynamic light-scattering particle size analyzer may cost around USD 30,000 to USD 60,000, depending on the associated accessories. Despite the operational and cost-saving benefits of PAT implementation in the pharmaceutical industry, its adoption has been slow in emerging economies.
Opportunity: Emerging markets
Emerging Asian markets such as China, South Korea, Indonesia, and India are expected to offer significant growth opportunities for PAT. This can primarily be attributed to the presence of less-stringent regulatory policies, an increasing number of pharmaceutical companies, the availability of a skilled workforce, and government initiatives to boost local manufacturing. Countries such as China and India present various opportunities for the growth of the market. China and India generate a huge demand for devices such as spectrometers and chromatography instruments due to the Greenfield projects being set up in various end-user industries in these countries. The biopharmaceutical industry in these countries is robust and is expected to contribute largely to the growth of the spectroscopy and chromatography markets in the coming years.
Molecular spectroscopy segment to register significant growth rate over the forecast period.
Based on the type of technology, the global PAT market has been classified into five major segments—spectroscopy, chromatography, particle size analysis, capillary electrophoresis, and other technologies. The spectroscopy segment is further sub-segmented into molecular spectroscopy, mass spectrometry, and atomic spectroscopy. The molecular spectroscopy segment is anticipated to register significant growth. In the pharmaceutical industry, molecular spectroscopy has numerous applications, such as quantitative analysis of pharmaceutical substances, pathogen detection, protein quantification, biochemistry, and biophysics research. The wide application area of this technology and the presence of stringent regulatory guidelines for drug development and safety are the major factors driving the growth of the global molecular spectroscopy market.
Products segment accounted for the largest share of the process analytical technology market, by product & service market.
The product segment dominates the process analytical technology market, and the trend is expected to continue over the forecast period. This segment held the largest share owing to the technological advancements in process analytical techniques that offer operational efficiency and reduce the process cycle time.
On-line analysis segment dominated the market in terms of measurement.
Process analytical technology tools are used for the timely measurement of Critical Process Parameters (CPP) during the development and manufacturing of a drug. CPP analysis is done by deploying analytical techniques using various measurement methods, such as on-line, in-line, at-line, and off-line. The on-line analysis segment dominated this market, owing to the low turnaround time and consistency in results obtained by on-line measurement of the process.
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North America is expected to be the largest market of the process analytical technology market during the forecast period.
North America held major share of the market in 2021 and the trend is expected to continue over the forecast period. The large share of North America can primarily be attributed to the stringent FDA regulations on drug approval & safety; the significant presence of pharmaceutical manufacturers, the high adoption rate of novel technologies. Other factors favoring the growth of this market in North America are increased funding for pharmaceutical and biotechnology research activities and a growing market for biologics.
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